Fully automatic instant rice bowl packing line

The fully automatic instant/fresh rice production and packing line is a highly automated food production and packing equipment. The instant rice bowl packing line is using advanced deep processing technology and aseptic production lines, the entire production process is free of human contact. The 40-60 seconds of pressurized heating sterilization technology can not only retain the fresh taste and texture of the rice, but also achieve a shelf life of 6-12 months at room temperature.

The whole process includes:

1) Quantitative filling machine: accurately controls the weight or volume of each portion of instant rice. There are two types: volumetric and gravimetric. Volumetric filling machines control the amount of rice by setting the volume of the filling container, which is suitable for scenes with relatively low precision requirements; gravimetric filling machines use electronic scales to weigh in real time to ensure the accurate weight of each portion of rice, and are often used for high-end or product packaging with strict weight standards.

2) After the raw rice and water are poured into the bowl, the rice needs to be soaked and then put into high-temperature steaming, usually on a conveyor belt for half an hour.

3）The raw rice enters the cooking chamber evenly through the feeding device, and slowly passes through the cooking chamber under the action of the conveyor belt or the screw propeller. During this process, high-temperature steam is sprayed onto the raw rice from all sides to achieve the cooking of the raw rice. Since the raw rice is continuously fed in and out, the production efficiency is high.

4) Fully automatic rice bowl sealing machine: a series of operations from cup falling, film placement, coding, film calibration, sealing to film & cutting, cup discharge, etc. can be completed automatically, with high degree of automation and high production efficiency. It is suitable for large-scale production scenarios such as large catering companies and food processing plants

5）Metal detector: used to detect whether metal impurities are mixed in the packaged Products to ensure product quality and safety. When the product passes through the detection channel of the metal detector, if a metal object is detected, the device will immediately sound an alarm and automatically remove unqualified products. ​

6) Weight detector: re-test the weight of the packaged products, remove unqualified products, and ensure that the weight of each product shipped meets the standard. ​

7) Automatic box packing machine: Automatically pack the instant rice products that have passed the inspection into cartons or turnover boxes in a certain arrangement for easy transportation and storage. The box packing process can be flexibly adjusted according to the product size and box packing requirements.